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Friday, November 07, 2008

OSHA Cites International Paper Co. In Vicksburg, Miss., For Safety Violations

Paper mill chemical recovery boilers are dangerous. They burn black liquor to recover the chemicals used in pulp digesters. The black liquor burns in a pile in the bottom of a water cooled furnace, with smelt running off through openings near the bottom of the furnace. Water and smelt is an explosive mixture. It only takes a small amount of water getting into the furnace to produce a huge explosion. Since the furance walls are made from tubes filled with water, there is always water close at hand. As a result following proper start-up procedures is critical.

Here is the OSHA press release:

OSHA investigation followed May explosion that killed an employee, injured 22 others

The U.S. Department of Labor's Occupational Safety and Health Administration (OSHA) has cited International Paper Co.'s Vicksburg Mill in Vicksburg for workplace safety violations following an investigation into the May explosion of a recovery boiler during a start-up where 23 employees were injured, one fatally.

"The fines reflect the company's failure to establish procedures for a re-start of the recovery boiler without the power boiler being on-line," said Clyde Payne, OSHA's area director in Jackson, Miss. "Employees were exposed to a fire and explosion because the employer failed to develop written boiler set-up and operating procedures."

International Paper received one alleged willful and one serious violation. The willful violation is for failing to start the recovery boiler without adequate steam and not developing safe procedures to start up the recovery boiler when the primary power boiler is off-line. OSHA defines a willful violation as one committed with plain indifference to or intentional disregard for employee safety and health.

The serious violation is for failing to have written procedures to determine that an adequate amount of odorant was being added to the natural gas supply line coming into the power plant. A serious violation is one that could cause death or serious physical harm to employees and the employer knew or should have known of the hazard.

For these citations, OSHA is proposing $77,000 in penalties against the company.

International Paper, headquartered in Memphis, Tenn., is a paper and packaging manufacturer operating throughout the world. About 300 employees work at the Vicksburg site.

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posted by Steve Hudgik | Workplace Safety Post 0 Comments |


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